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Straight Tees 90 Degree Elbow Fittings Steel Sch160 Street 45 Pipe Reducer

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    Description

    Fittings are important instruments that help join different piping systems together. Buttweld Fittings provide a unique way to join piping systems together. In this, fitting pieces of metal are placed over each other and welded. These fittings are unique because of the superior strength and excellent tolerances they exhibit in stress-induced environments. The Butt Weld Pipe Fittings provides options for manipulating the piping system in various directions or pressures. These fittings provide a leakproof and reliable piping connection. The Butt Weld Elbow is used to change the direction of flow of both fluids and gases in these systems. These elbows come in either short or long radius elbows. Their direction can be changed by 22.5, 45, 90, and 180 degrees. The Butt Weld 90 Elbow is known as a quarter bend elbow and is the most common elbow in the industry. These elbows possess superior tensile and yield strength. They allow for a smooth movement of flow through them. Reducing Elbow Buttweld are made up of openings of different sizes. This enables them to connect pipes of different sizes in a piping system.

    These tees are common components in vacuum cleaners. In the Butt Weld Reducer, different sizes of pipes can be installed. These reducers are also used in systems wherein the pressure is increased or decreased significantly. They are available as either concentric or eccentric reducers. 

    The Butt Weld Pipe Cap is used as a protective device on pipes, which protects them during transportation from falls. It also acts as a device to prevent the pipes from getting corroded due to moisture build-up. Butt Weld Cap can also help eliminate air blocks in pipelines. They are available in lengths up to 700mm. Our experience makes use of the latest technology and top-quality raw materials while producing all the products of the ASME B16.9 Buttwelded Fittings.

    Buttweld Fittings Specification

    Standard Code  Standard Name
    ASME B16.9 Factory-made wrought steel butt-welding fittings
    ASME B16.5 Pipe flanges and flanged fittings
    ASME B16.11 Forged fittings socket-welding and threaded
    ASME B16.47 Steel flanges
    ASME B16.28 Wrought steel butt-welding short radius elbows and returns
    MSS-SP-43 Wrought stainless steel butt-welding fittings
    MSS-SP-44 Steel flanges
    MSS-SP-75 Specification for high test wrought butt welding fittings
    MSS-SP-79 Socket-welding reducer inserts
    MSS-SP-83 Class 3000 steel pipe unions socket-welding and threaded
    MSS-SP-95 Swage nipples and Circle plugs
    MSS-SP-97 Integrally reinforced forged branch outlet fittings-socket welding, threaded and butt-welding ends
    ANSI/AWWA C207 Steel Pipe Flanges For Waterworks Service
    Elbows, seamless/ welded  Type 2D, 3D, 5D DIN EN 10253 Typ A/B DIN 2605 part 1/2
    Tees, seamless / welded DIN EN 10253 Typ A/B DIN 2615 part 1/2
    Reducer, seamless / welded        Concentric and eccentric DIN EN 10253 Typ A/B DIN 2616 Teil 1/2 
    Caps DIN EN 10253 Typ A/B DIN 2617

    Material of Buttweld Pipe Fittings

    Butt Weld Pipe Fittings manufacturer in India, we use European/ German & Korean raw material to produce Butt Weld Reducing Tee and Cap

    Nickel – Monel® – Inconel® – Incoloy® – Hastelloy® – Alloy 20 – Duplex

    Nickel Alloy Butt Welding Fittings

    ASTM / ASME SB 336 UNS 2200 ( NICKEL 200 ) , UNS 2201 (NICKEL 201 ) , UNS 4400 (MONEL 400 ) , UNS 8020 ( ALLOY 20 / 20 CB 3 ) , UNS 8825 INCONEL (825) , UNS 6600 (INCONEL 600 ) , UNS 6601 ( INCONEL 601 ) , UNS 6625 (INCONEL 625) , UNS 10276 ( HASTELLOY C 276 )

    COPPER Alloy Steel Butt Welding Fittings

    ASTM / ASME SB 111 UNS NO.C 10100 , C 10200 , C 10300 , C 10800 , C 12000, C 12200, C 70600 , C 71500
    ASTM / ASME SB 466 UNS NO.C 70600 ( CU -NI- 90/10) , C 71500 ( CU -NI- 70/30)

    Stainless Steel Butt Welding Fittings

    ASTM / ASME SA 403 GR WP “S” / “W” / ” WX” 304 , 304L, 304H, 304N, 304LN, 309, 310H, 316, 316H, 317, 317L, 321, 321H, 347, 347 H

    Duplex Steel Butt Welding Fittings

    ASTM / ASME SA 815 UNS NO.S 31803, S 32205, S 32550, S 32750, S 32760

    Carbon Steel Butt Welding Fittings

    ASTM / ASME A 234 WPB, WPC
    ASTM / ASME A 860 WPHY 42, WPHY 46, WPHY 52, WPH 60, WPHY 65 & WPHY 70

    Alloy Steel Butt Welding Fittings

    ASTM / ASME A 234 WP 1, WP 5, WP 9, WP 11, WP 12, WP 22, WP 23, WP 91

    REDUCERS: Outer Die method

    One of the most common method for manufacturing Reducers, using an outer die. Raw material pipe is cut and pressed in an outer die, compressing one end of pipe into a smaller size.

    Manufacturing chart - REDUCERS: Outer Die method

    REDUCERS: Plate Forming method

    Plates can also be used to manufacture Reducers. In an UO method, plate is cut in a specially designed shape which is formed into an U-shape and an O-shape respectively, then finished with a single weld seam. The “Monaka” method for Tees is similar to that of Elbows, using two symmetrically cut plates formed and welded together with two seams. Both methods are used for large diameter items.

    CAPS: Deep Drawing method

    One of the most common manufacturing methods for caps, where plate is cut out in a circle and formed by deep drawing.

    LAP JOINTS / STUB ENDS: Flare method

    One of the most common manufacturing methods of Lap Joints / Stub Ends. One end of the raw material pipe is spread out to form the brim. There are other methods, where the brim is welded onto the end of a cut pipe or where the whole product is machined from block.

    Material Grades of ASME B16.9 Buttwelded Fittings

    • St 37.0, S235
    • St 35.8/I and III, P235GH TC1 and TC2
    • C 22.8, H II, P265GH
    • 15 Mo 3 (15 Mo 3 )
    • 13 CrMo 45, 10 CrMo 9 10, 12 CrMo 19 5
    • StE 290.7, L290NB, StE 360.7, L360NB
    • W/TStE 355, P355QH1
    • 1.4541, 1.4571, 1.4301, 1.4306, 1.4307, 1.4404, 1.4462 – Duplex , 1.4529, 1.4539, 1.4547, 1.4410 (Super-Duplex)

    Butt Weld Reducing Tee Testing

    pipe tee

    Butt Weld Elbow Size Chart

    Manufacturer & supplier of Buttweld 45°/90°/180° LR or SR Elbows, Eccentric Reducers, Concentric Reducers, Reducing Tees, Equal Tees, and Caps
    YOUR NOMINAL PIPE SIZE YOUR O.D. SIZE Part Number STEEL (1008) Part Number ALUMINUM (3003) Part Number STAINLESS (304)
    1/4″ .540 6038 916 6038.S
    .625 6018 933 6018.S
    3/8″ .675 6019 934 6019.S
    1/2″ .840 6000 913 6000.S
    .875 6020 935 6020.S
    1.000 6021 917 6021.S
    3/4″ 1.050 6001 914 6001.S
    1.125 6022 918 6022.S
    1.250 6023 919 6023.S
    1.3125 6024 920 6024.S
    1″ 1.315 6002 915 6002.S
    1.375 6025 921 6025.S
    1.500 6026 922 6026.S
    1.625 6027 923 6027.S
    1 1/4″ 1.660 6003 900 6003.S
    1.750 6028 924 6028.S
    1.875 6029 925 6029.S
    1 1/2″ 1.900 6004 901 6004.S
    2.000 6030 926 6030.S
    2.125 6031 927 6031.S
    2.250 6032 928 6032.S
    2″ 2.375 6005 902 6005.S
    2.500 6033 929 6033.S
    2.750 6034 930 6034.S
    2 1/2″ 2.875 6006 903 6006.S
    3.000 6035 932 6035.S
    3.250 6036 931 6036.S
    3″ 3.500 6007 904 6007.S
    3 1/2″ 4.000 6008 905 6008.S
    4″ 4.500 6009 906 6009.S
    4 1/2″ 5.000 6010 907 6010.S
    5″ 5.563 6011 908 6011.S
    6″ 6.625 6012 909 6012.S
    8″ 8.625 6013 910 6013.S
    10″ 10.750 6014 911 6014.S
    12″ 12.750 6015 912 6015.S

    Concentric Pipe Reducer and Eccentric Pipe Reducer Dimensions are covered in ASME B16.9. Refer to the table given below for the size 1/2″ to 24″.

    concentric reducer and eccentric reducer dimensions


    NOMINAL PIPE SIZE OUTSIDE DIAMETER END TO END
    Inch D P H
    3/4 x 1/2 26.7 21.3 38
    3/4 x 3/8 26.7 17.1 38
    1 x 3/4 33.4 26.7 51
    1 x 1/2 33.4 21.3 51
    1 1/4 x 1 42.2 33.4 51
    1 1/4 x 3/4 42.2 26.7 51
    1 1/4 x 1/2 42.2 21.3 51
    1 1/2 x 1 1/2 48.3 42.2 64
    1 1/2 x 1 48.3 33.4 64
    1 1/2 x 3/4 48.3 26.7 64
    1 1/2 x 1/2 48.3 21.3 64
    2 x 1 1/2 60.3 48.2 76
    2 x 1 1/4 60.3 42.2 76
    2 x 1 60.3 33.4 76
    2 x 3/4 60.3 26.7 76
    2 1/2 x 2 73 60.3 89
    2 1/2 x 1 1/2 73 48.3 89
    2 1/2 x 1 1/4 73 42.2 89
    2 1/2 x 1 73 33.4 89
    3 x 2 1/2 88.9 73 89
    3 x 2 88.9 60.3 89
    3 x 1 1/2 88.9 48.3 89
    3 x 1 1/4 88.9 42.2 89
    3 1/2 x 3 101.6 88.9 102
    3 1/2 x 21/2 101.6 73 102
    3 1/2 x 2 101.6 60.3 102
    3 1/2 x 1 1/2 101.6 48.3 102
    3 1/2 x 1 1/4 101.6 42.2 102
    4 x 3 1/2 114.3 101.6 102
    4 x 3 114.3 88.9 102
    4 x 2 1/2 114.3 73 102
    4 x 2 114.3 60.3 102
    4 x 1 1/2 114.3 48.3 102
    5 x 4 141.3 114.3 127
    5 x 3 1/2 141.3 101.6 127
    5 x 3 141.3 88.9 127
    5 x 2 1/2 141.3 73 127
    5 x 2 141.3 60.3 127
    6 x 5 168.3 141.3 140
    6 x 4 168.3 114.3 140
    6 x 3 1/2 168.3 101.6 140
    6 x 3 168.3 88.9 140
    6 x 2 1/2 168.3 73 140
    8 x 6 219.1 168.3 152
    8 x 5 219.1 141.3 152
    8 x 4 219.1 114.3 152
    8 x 3 1/2 219.1 101.6 152
    10 x 8 273.1 219.1 178
    10 x 6 273.1 168.1 178
    10 x 5 273.1 141.3 178
    10 x 4 273.1 114.3 178
    12 x 10 323.9 273.1 203
    12 x 8 323.9 219.1 203
    12 x 6 323.9 168.3 203
    12 x 5 323.9 141.3 203
    14 x 12 355.6 323.9 330
    14 x 10 355.6 273.1 330
    14 x 8 355.6 219.1 330
    14 x 6 355.6 168.3 330
    16 x 14 406.4 355.6 356
    16 x 12 406.4 323.9 356
    16 x 10 406.4 273.1 356
    16 x 8 406.4 219.1 356
    16 x 6 406.4 168.3 356
    18 x 16 457 406.4 381
    18 x 14 457 355.6 381
    18 x 12 457 323.9 381
    18 x 10 457 273.1 381
    18 x 8 457 219.1 381
    20 x 18 508 457 508
    20 x 16 508 406.4 508
    20 x 14 508 355.6 508
    20 x 12 508 323.9 508
    20 x 10 508 273.1 508
    20 x 8 508 219.1 508
    22 x 20 559 508 508
    22 x 18 559 457 508
    22 x 16 559 406.4 508
    22 x 14 559 355.6 508
    22 x 12 559 323.9 508
    24 x 10 559 273.1 508
    24 x 22 610 559 508
    24 x 20 610 508 508
    24 x 18 610 457 508
    24 x 16 610 406.4 508
    24 x 14 610 355.6 508
    24 x 12 610 323.9 508
    24 x 10 610 273.1 508
    All Dimensions are in mm

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